Laser Welding System for Pillow Plates
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Product Overview
This system is purpose-built for manufacturing pillow plates used in heat exchangers, tank jackets, and cooling plates. It utilizes precision laser welding to join two metal sheets, which are later inflated to form internal flow channels with excellent heat transfer performance and mechanical durability.
The drag-type welding structure ensures accurate weld paths and smooth, continuous seams without burrs—eliminating the need for post-processing. A proprietary welding process minimizes spatter and protects surface quality, while the shielding gas plate ensures the weld retains its natural metallic appearance.
Proven in the Chinese market with over 90% share, this system is a reliable and cost-effective choice for pillow plate fabrication.
Key Features
– Accurate welding with clean, continuous seams
– No post-grinding required
– Minimal spatter and surface protection
– Natural metal color on weld appearance
– Anti-deformation clamping ensures quality output
Typical Applications
– Pillow plate heat exchangers
– Tank jacket plates
– Mold cooling plates
– Food processing cooling systems
– Chemical equipment jackets
Technical Specifications
| Item/Specification | CW Series | LW Series |
|---|---|---|
| Positioning Accuracy | 0.08mm/1000mm | 0.08mm/1000mm |
| Repeatability | 0.05mm | 0.05mm |
| Table Linear Speed | 20m/min | 40m/min |
| Y – Axis Rapid Speed | 80m/min | 80m/min |
| Z – Axis Rapid Speed | 60m/min | 60m/min |
| U – Axis Rapid Speed | 45m/min | 45m/min |
| Laser Power | 3000W/4000W (Fiber or CO₂) | 3000W/4000W (Fiber or CO₂) |
| Weld Seam Width | 300mm | 300mm |
| Clamping System | Hydraulic dual – beam | Pneumatic synchronized |
| Max Workpiece Size | 3100×10000×2800mm | 2800×8000×2800mm |
| CNC Controller | SIEMENS | SIEMENS |
| Total Power Supply | Fiber 80KVA/CO₂ 100KVA | Fiber 80KVA/CO₂ 100KVA |
| Position Accuracy | 0.05mm | 0.05mm |
| Focal Length | 300mm | 300mm |